How to Change Bench Grinder Wheels-Step by Step Process

The replacement of wheel tools is a routine maintenance job. A wheel is used for various purposes, e.g. polishing, shaping, sharpening and cleaning.

The Bench grinder wheel is the strongest enhancer owing to the grinding of multiple metal and wood particles. In manufacturing concern, the use of bench grinders has the capacity and fundamental entities for production. To get sustainable production and continuous better services its utmost to replace or change the wheel.

In order to consider the importance of swinging the project well and  ensuring health safety, we are covering step by step an easy process on how you could change the Bench grinder wheels.

Required tools list for this job:

  1. Screwdriver
  2. A set of wrench
  3. Replacement Wheel
  4. Lubricating oil
  5. Gloves & Glasses

A basic study on Bench Grinder Wheel:

  1. General shape: Usually, the general shape of the wheel remains between 24 to 100 grit, and  25 to 30 – degree angle position.

2. Ring shape: The shape of the ring varies from level to level. The available shapes are 6 inch small, 8 inch  medium, and 10 inch for higher level.

3. Speed range:  The higher level speed boost 1700 meter per second and the lower level speed  is  3450 meter per second.

4. Category:  

Based on elements, the grinder wheels are made of different materials like aluminum oxide,  silicon carbide, and ceramic aluminum oxide. Among them, silicon carbide is viable.

After sorting the shape you have, then apply the following guidelines for the process of changing.

Procedure  Steps:

Track these procedures, including safety measures, to effectively complete the maintenance work. You could handle your resources or increase your level of ability by your new skill. 

  1. Following safety issues:

The best way to know is your circuit points, either it is plugged or unplugged. Keep another backup to avoid undesirable risks, customize the issues, and always  maintain the protocol of safety as you can complete the tasks quite sensibly.

2. Knowing Mechanism:

This process is regarding apparatus. Catching out errors is a priority given task. To get better productivity,  just ensure the machine’s ins and outs. To effective measure, points out the route if it needs replacement, and can also be checked manual-sitting to extend life long.

3. Sort out Defective:

In the operating process, every technical issue lost its random speed with the time. Also, the parts of the machine lose their effectiveness gradually around in a couple of years. To sound worthy, bring all possible ways in your surroundings to figure out the defective.

Now, you have to take off the  defective parts. To do this, having a screwdriver plays as the jack of all trades in behind. Eliminate the safety guard instead of twisting it out of the way  to remove the wheel quickly.

4. Examine of Tools:

Surface of grind– It’s a specific observation. How it looks like your surface.  Has it smooth or not dealing with this. If it is not, change is a must.

Ring test– How sound the ring has in every sphere, any deviations noted on.

Franges shape–  Its position is inside the grind and a vital part of the wheel. Check, whether it is circular or not.  If any discomfort is found, try new ones.

Blotter position– Attach to grind wheel, make sure proper adjustment into the body.

Grind wheel– Relatively metal substance, solid positioning is the key.

Nut sitting– A set of wrenches needed for and lubricating oil may absorb and lose the point to relieve.

5. Remove Wheel:

The most exciting phase. In this, you have to engage the list of tools that narrate step to step earlier. Some pre-calculation with precaution is required to separate the wheel without distortion.

Note: Safety measures like gloves and glasses should be used frequently in this manner.

6. Replacement of  Wheel:

To reconnect, place the newer ones perfectly as the older ones positioned earlier. While doing so, the newer ones must be fit enough. Checking items like wrench, screwdriver enhances you to tighten. Nuts and bolt position will remain the same  and  also adhere to the frame firmly.

7. Finishing Job:

This stage is related to recomposing and very crucial among the above. In here, reexamine is done so meticulously that associate ending to the beginning. Moreover, after replacing the new wheel, plug in all the connections and  have a try  to check the productivity. If the tune of the wheels are in favor and give original ones as it prior to that, then only be said the job is finished. 


The objectives of this article will become rich if the above guidelines boost you a lot. Please, don’t take it as a negligent issue because losing points at any might cause a harmful effect. Do so, this type of DIY project need not be a master if you have sound knowledge regarding it.

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